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Equilibrado de piezas
El equilibrado representa una fase clave en las tareas de mantenimiento de maquinaria agricola, asi como en la produccion de ejes, volantes, rotores y armaduras de motores electricos. Un desequilibrio provoca vibraciones que aceleran el desgaste de los rodamientos, generan sobrecalentamiento e incluso llegan a causar la rotura de componentes. Con el fin de prevenir fallos mecanicos, es fundamental detectar y corregir el desequilibrio a tiempo utilizando tecnicas modernas de diagnostico.
Metodos principales de equilibrado
Existen varias tecnicas para corregir el desequilibrio, dependiendo del tipo de pieza y la magnitud de las vibraciones:
El equilibrado dinamico – Se aplica en elementos rotativos (rotores, ejes) y se realiza en maquinas equilibradoras especializadas.
El equilibrado estatico – Se usa en volantes, ruedas y otras piezas donde basta con compensar el peso en un solo plano.
Correccion del desequilibrio – Se realiza mediante:
Taladrado (retirada de material en la zona de mayor peso),
Instalacion de contrapesos (en ruedas, aros de volantes),
Ajuste de masas de equilibrado (como en el caso de los ciguenales).
Diagnostico del desequilibrio: ?que equipos se utilizan?
Para identificar con precision las vibraciones y el desequilibrio, se utilizan:
Maquinas equilibradoras – Permiten medir el nivel de vibracion y determinan con exactitud los puntos de correccion.
Equipos analizadores de vibraciones – Registran el espectro de oscilaciones, detectando no solo el desequilibrio, sino tambien otros defectos (por ejemplo, el desgaste de rodamientos).
Sistemas laser – Se emplean para mediciones de alta precision en mecanismos criticos.
Las velocidades criticas de rotacion requieren especial atencion – regimenes en los que la vibracion aumenta drasticamente debido a fenomenos de resonancia. Un equilibrado correcto previene danos en el equipo en estas condiciones de funcionamiento.
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